The Heart of Your Solar System

Think of a solar junction box as the heart of your solar panel. It’s what connects all those cells, manages the power flow, and keeps things safe. The Saguaro Junction Box™, built right here in our baking backyard (Mesa, Arizona, to be exact!), isn’t just any junction box. It’s got some seriously high-tech tricks up its sleeve.

Flexible Power, Built to Last

First off, this little powerhouse has a triple-junction design, perfect for even the biggest solar setups. Need different cable lengths? No problem. Want to customize those diodes to match your panel’s exact needs? Done. And did we mention the heat management? Because in a place where heat can be the enemy, the Saguaro Amphenol Series thrives.

The Perfect Match: H4 and H4 Plus Connectors

But here’s where things get interesting: pair the Saguaro with Amphenol’s H4 and H4 Plus connectors and you’ve got a solar power team that’s built to last. Think unmatched reliability, reduced power loss, and rugged protection against anything the environment can throw at it. Need a different connector? We can make that happen too.

The Amphenol Advantage

Here’s the deal: Amphenol Industrial Operations is not just about cranking out solar gear. We are about pushing the limits. Our new Mesa facility is buzzing with production, and we are constantly ramping up capacity. That means we are ready to handle your needs, big or small. We want your solar installations to work hard and last long.

Ready to Power Up Your Solar Junction Box Projects?

Whether you are a seasoned solar pro or just getting started, the Saguaro Junction Box™ is an essential piece of kit. It’s the innovation, quality, and flexibility your projects deserve.

Got questions? Need a quote? Our team is here to help!

• Technical Inquiries: tech@amphenol-aio.com
• Quotes: aiocs@amphenol-aio.com
• Customer Service: 888-364-9011

Don’t forget to ask for all our newest wide variety of Amphenol solar product lines, Let us harness the power of the sun – together!

Victor Mejia
Product Specialist at Amphenol Industrial Operations
vmejia@amphenol-aio.com

Key Features of the Amphenol PT Family of Connectors (PT, LPT & UPT)

• Compact and Lightweight Design: One of the defining characteristics of the PT Series connectors is their compact and lightweight form factor. This makes them ideal for applications where space and weight are at a premium. Despite their small size, these connectors do not compromise on performance or durability

• Durability: Constructed from high-quality materials, the PT Family of connectors are built to last. They offer excellent resistance to corrosion, vibration, and mechanical impact. This ensures that they maintain their integrity and performance even in the most challenging environments.

• Environmental Resistance: These connectors are designed to be sealed against dust, moisture, and other environmental factors. This makes them suitable for use in outdoor and industrial environments where exposure to the elements is a concern.

• Interchangeability: The PT Series is designed to be compliant with MIL-DTL-26482 standards, which means they are interchangeable with other connectors that meet these specifications. This standardization allows for greater flexibility and compatibility in system design.

• Variety of Contact Options: To accommodate different wiring needs, Amphenol offers these connectors with various contact types, including solder, crimp, and PC tail options. This versatility makes them suitable for a wide range of applications.

Applications

Amphenol PT Family of connectors are used in many industries due to their robust design and reliable performance. Some of the key applications include:

• Military and Defense: These connectors meet stringent military standards, making them suitable for use in military vehicles, communication systems, and other defense-related equipment.
• Aerospace: The durability and environmental resistance of the PT Series make them ideal for aerospace applications, including aircraft, satellites, and space exploration equipment.
• Industrial Machinery: In industrial settings, these connectors are used in machinery, robotics, and automation systems where reliable connectivity is crucial.
• Medical Equipment: The precision and reliability of these connectors also make them suitable for use in medical devices and equipment such as radio therapy equipment, robotics and where a multiconductor with different contact variations is needed.
• Transportation: From railways to automotive applications, the PT Family provides dependable performance in various transportation systems ranging from military vehicles, electric vehicle communication equipment to high-speed rail car control panels.

Derivatives and Variants

The Amphenol PT Family of connectors includes several derivatives and variants, each tailored to specific needs and standards.

PT Series

• Aluminum Shell: Offers a lightweight robust shell while maintaining high durability.
• Cost-Effective: Suitable for commercial applications where cost is a consideration.
• Flexibility: Available with various mounting options and contact configurations to suit diverse needs.
• Plating options: Such as Cadmium, Black Zinc Cobalt, and Gray Zinc Nickel, to enhance corrosion resistance.
• Wire Termination: Crimp, Solder and PC tail options available

LPT Series

• Lightweight: Designed as a cost-effective and lightweight alternative with metal shells, plastic inserts and crimp contacts. The LPT Series provides durability and reliable performance in various industrial and commercial applications.
• Bayonet Coupling: Ensures quick and secure connections.
• Environmental Sealing: Like other series, it is sealed against dust and moisture, making it suitable for outdoor and harsh environments.
• Adaptability: Available with different contact arrangements and shell sizes to suit specific application needs.

UPT Series

• Industrial Applications: Specifically designed for industrial environments, the UPT Series offers robust performance.
• Plastic Shell: Lightweight and cost-effective while still providing excellent durability and environmental resistance.
• Quick Connect/Disconnect: Features a user-friendly design with bayonet coupling for easy handling and maintenance.
• Versatile Configurations: Available with various crimp contact configurations to support diverse application requirements.

Customization and Accessories

Amphenol also provides a wide range of customization options and accessories for the 26482 Series to ensure they meet specific application needs:

• Back shells: These protective covers provide additional strain relief and environmental sealing, enhancing the connector’s durability.
• Cable Clamps: Used to secure cables to the connector, preventing movement and reducing strain on the contacts.
• Protective Caps: These caps protect unused connectors from dust, moisture, and other contaminants.

The Amphenol PT Family of products offer a resourceful and reliable solution for a wide range of applications. Their robust construction, environmental resistance, and compliance with military standards make them an ideal choice for demanding environments. Whether used in military, aerospace, industrial, medical, or transportation applications, these connectors provide the reliability and performance required for critical applications.

In a world where connectivity is key, the PT Connector Family stands out as a trusted and dependable option, ensuring that systems and equipment perform optimally, even under the most challenging conditions.

Erick Lopez
Product Manager – Amphenol Industrial

Driven by global initiatives towards sustainable energy solutions, this burgeoning sector demands continuous innovation, rugged build quality, and heightened reliability, all of which Amphenol Industrial addresses through its advanced technologies and forward-thinking approach.

Thanks to advancements in exploration, this industry maintains an exponential growth trajectory; in keeping with this massive ESS expansion, Amphenol Industrial continues to exceed customer expectations by integrating future-facing solutions with higher amperage and voltage metrics, cutting-edge environmental sealing standards, and industry-leading durability. This commitment is crucial in meeting the escalating demands of the energy sector.

Among Amphenol Industrial’s most versatile product line offerings is the SurLok Plus™. These connectors play a crucial role in enhancing the integration and efficiency of Energy Storage Systems technologies, particularly in the adaptation of Solid State Batteries (SSBs). As the name suggests, SSBs use a solid electrolyte material instead of the traditional gel electrolytes in lithium-ion batteries. As this technology evolved, materials like ceramics or polymers became prime candidates for solid-state electrolyte production based on their atomic composition. This innovation translates into faster charging times, extended lifespan, superior energy density, safer and more compact designs, and expanded environmental applications.

Solid State Batteries (SSBs) are poised to revolutionize energy storage capabilities, especially with substantial lifestyle augmentation in recent years, particularly observable over the last decade. As structures like container homes, tree homes, mobile homes, and other alternative residential structures become more dominant at unparalleled rates, the infrastructure supporting these innovations must evolve at an equal or greater rate.

As such, meeting these unprecedented demands for energy autonomy goes far beyond facilitating the flow of electricity at existing municipal requirements; years ago, it was almost unfathomable to conceive a 1,500-volt application; however, it’s standard today and will soon be outdated.

By combining these advancements, far-fetched dreams are now being actualized, redefining twenty-first-century living as we know it, minimizing the trade-offs between modern amenities, sustainable independence from the electrical grid, and choosing a non-traditional home.

The Industrial applications of the SurLok Plus™ line are just as efficacious. Features such as field installation eliminate the need for special-purpose tools and subsequently reduce maintenance and repair times. Coupled with numerous termination options, the viability of the SurLok Plus™ to handle the environmental and operational challenges associated with Energy Storage Systems and their countless applications is evident.

The integration of SSBs is not just about providing solutions to current issues, such as enhancing grid efficiency and managing peak loads; it also supports and promotes efficient use and storage of renewable energy. Whether residing or working in remote locations or even complete electrical grid independence, SSB-powered systems coupled with robust connectors like SurLok Plus™ are a reliable and sustainable solution.

Government policies favoring renewable energy adoption and grid stability are instrumental in driving the demand for advanced energy storage solutions like SSBs. These batteries’ ability to discharge quickly during peak demand periods helps mitigate grid strain, reducing the risk of blackouts and enhancing overall grid resilience. Amphenol Industrial’s commitment to innovation aligns with these policy goals, supporting a more sustainable and reliable energy infrastructure worldwide.

Looking ahead, the evolution of energy storage components trends towards higher voltage ratings and enhanced capabilities. Amphenol Industrial’s forward-looking approach positions it well to meet future ESS requirements, expected to evolve significantly over the next five years. These include advancements in energy density, efficiency improvements, and the integration of smart-grid technologies, all supported by robust connector solutions like SurLok Plus™.

Amphenol Industrial remains steadfast in its commitment to advancing sustainable and efficient energy solutions that empower communities and industries worldwide. In summary, Amphenol Industrial Operations strategic focus on innovation and reliability ensures its pivotal role in shaping the future of clean energy technologies. By pioneering solutions that meet current and future demands, Amphenol Industrial is driving the evolution of Energy Storage Systems toward greater efficiency, sustainability, and reliability in a rapidly changing world.

Ty Yesensky
Product Development Manager – RADSOK®

Current problems that the EV/HEVs face with unreliable connectors

Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs) also face significant challenges related to unreliable connectors within the cars themselves. One of the primary issues is the durability and reliability of the internal connectors that link the various components of the vehicle’s electrical system. These connectors are crucial for maintaining efficient power transfer between the battery, the motor, and other electrical systems. If these connectors are not robust or fail, it can lead to intermittent power delivery or complete system failures, which can be dangerous and inconvenient for drivers. Another major problem is the susceptibility of these internal connectors to environmental factors such as temperature fluctuations, moisture, and vibrations. EVs and HEVs operate in a wide range of conditions, and connectors must be able to withstand these without degrading. Over time, exposure to harsh conditions can lead to corrosion, loose connections, or short circuits, all of which impair vehicle performance and safety.

Amphenol Industrial’s solution

The 12mm UPC (Universal Power Connector) utilizes RADSOK technology to ensure superior electrical connectivity and efficiency. RADSOK, known for its robust and high-performance contact design, offers low insertion force, high durability, and excellent conductivity. This makes the 12mm UPC ideal for demanding applications in electric vehicles, where reliable and efficient power transfer is crucial. With RADSOK technology, the 12mm UPC provides secure and stable connections, enhancing overall system performance and longevity. The 12mm UPC from Amphenol addresses several of the problems faced by Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs) with unreliable connectors. This advanced connector is designed to enhance the durability, reliability, and efficiency of power connections within these vehicles. One of the key features of the 12mm UPC is its robust construction, which ensures a secure and reliable connection even under harsh environmental conditions. This connector is designed to withstand extreme temperatures, moisture, vibrations, and other challenging conditions that can degrade traditional connectors. By using materials that are resistant to corrosion and wear, the 12mm UPC maintains its integrity and performance over time, reducing the risk of intermittent power delivery or complete system failures.

The 12mm UPC also incorporates advanced sealing technologies that protect the internal components from moisture and contaminants. This enhances the longevity and reliability of the connector, ensuring consistent performance even in adverse weather conditions. The enhanced sealing mechanisms prevent issues such as corrosion and short circuits, which are common problems in less protected connectors. In addition to its durability, the 12mm UPC from Amphenol offers high power-handling capabilities, which is crucial for modern EVs and HEVs that require efficient and reliable power transfer. The connector’s design ensures minimal power loss and optimal efficiency, contributing to the overall performance of the vehicle. This is particularly important as EVs and HEVs incorporate more advanced features and electronics that demand reliable power connections. Another significant advantage of the 12mm UPC is its ease of installation and maintenance. The connector is designed for straightforward assembly, reducing the likelihood of installation errors that can lead to unreliable connections. Additionally, its design facilitates easier diagnostics and repairs, allowing technicians to quickly identify and address any issues related to the connectors. This helps to minimize downtime and maintenance costs, improving the overall user experience for EV and HEV owners.

In summary, the 12mm UPC from Amphenol solves several problems associated with unreliable connectors in EVs and HEVs by offering robust construction, advanced sealing technologies, high power-handling capabilities, and ease of installation and maintenance. These features ensure a reliable and efficient connection, enhancing the performance and safety of modern electric and hybrid vehicles.

Added note for Amphenol’s continued support for the future

Amphenol actively supports educational initiatives by working to supply our connectors, such as the 12mm UPC, to colleges participating in electric vehicle (EV) competitions. This generous contribution helps foster hands-on learning and innovation among engineering students who are developing and building EVs as part of their academic and competitive projects. By supplying these crucial components, Amphenol enables students to work with industry-standard technology, enhancing their understanding of electrical systems in modern vehicles. This not only equips students with practical skills and experience but also inspires the next generation of engineers to push the boundaries of EV technology, contributing to the advancement of sustainable transportation solutions.

Austin Cronk
RADSOK® Product Manager

Late 1990s: Inception of RADSOK Technology

During the inception of RADSOK®, Amphenol began research and development efforts to create a new electrical contact technology that could address the limitations of traditional pin and socket connectors, with primary focus on designing a solution that could handle higher currents, reduce insertion forces, and improve overall performance.  This was known as the “R1” RADSOK®.

Early 2000s: Introduction and Patenting

Amphenol Industrial Operations officially introduced RADSOK® technology to the market in the early 2000s, where the technology was patented, highlighting the innovative features that set it apart from conventional connector designs.  Initial applications were seen in the automotive industry, where high power and reliability were critical. 

Mid-2000s: Expansion to Various Industries

In the mid-2000s, as the advantages of RADSOK® became more apparent, Amphenol expanded its technology to various industries, including aerospace, defense, renewable energy, and industrial automation.  The technology gained traction for its ability to deliver high current density in a compact form factor.

Ongoing Research and Development: Continuous Improvement

Amphenol continued investing in research and development to enhance the performance of RADSOK® technology.  During this time, the company collaborated with customers and industry partners to understand specific application requirements and tailor the technology accordingly.  This led to the inception of the “R4” RADSOK®, which adopted a new and improved manufacturing process. 

Today, Amphenol Industrial Operations has continued its evolution of the RADSOK® technology, where the release of its next generation RADSOK® Enduro-RX™, is on the horizon.  The Enduro-RX™ holds primary focus on durability and cycle life, which reflects its versatility and adaptability to growing industry needs, primarily within EV Charging.  

Wide Adoption and Standardization

Over the years, RADSOK® technology gained widespread adoption across different sectors due to its proven reliability, high power density, and durability.  The technology has become a de facto standard in certain industries, with various connectors and products incorporating RADSOK® contacts.

Conclusion: The History of RADSOK® and Unlocking Power and Efficiency

Overall, the history of RADSOK® showcases its evolution from a novel concept, to a widely adopted and standardized technology, providing improved electrical connectivity solutions for high-current applications across various industries.  

Ty Yesensky
Product Development Manager – RADSOK®

Not your average wallflower, the Amphe-Lite™ arrived on the scene with a lineage as tough as its namesake. Based on the legendary D38999 Series III, it inherited a robust design with clip-retained contacts, immune to clumsy fingers during blind mating. Its fast triple start ACME thread was like a knight’s sword, ensuring a secure connection that could withstand even the most vigorous jousting (or, should we say, vibration and shock). But within this rugged exterior, a hidden potential simmered.

The winds of change started blowing with the rise of high-speed communication. Our trusty warrior, once content battling the elements, was called upon to carry an ever-increasing torrent of data. But fear not, the Amphe-Lite™ rose to the challenge. Its nickel-plated finish along with a Gray Zinc Nickel finish morphed into a shining suit of armor, offering 360-degree EMI shielding with grounding fingers, protecting the delicate data coursing through its veins.

This wasn’t just a cosmetic upgrade; it was a metamorphosis. The Amphe-Lite™ embraced its dual identity, remaining the industrial powerhouse it always was while simultaneously transforming into a high-speed champion. Its contacts, once solely focused on resilience, were adorned with gold, boosting conductivity for flawless signal transmission. The humble connector had become a versatile hero, adept at both braving the elements and facilitating the rapid exchange of information.

As the need for ever-increasing data rates grew, the Amphe-Lite™ continued to evolve, becoming a master of high-speed quadrax connections. Its design ensured excellent signal integrity and low crosstalk, making it a reliable choice for demanding applications.

Built to Withstand, Styled to Impress

The Amphe-Lite™ doesn’t just deliver on performance; it offers a touch of visual customization as well. Available in a range of composite and aluminum shells with different finishes, you can choose a connector that complements the aesthetics of your application without sacrificing its rugged reliability.

Unleashing the Power of Quadrax

The Amphe-Lite™ with quadrax configuration excels at supporting a wide range of protocols, including:

• 10/100/1000/10GBASE-T Ethernet
• DVI
• USB 2.0, 3.0
• Serial Rapid IO (up to 3.125Gbps)
• PCI-Express 2.0
• HDMI 1.3a

This versatility makes it ideal for applications such as:

• High-speed data transmission in industrial environments
• Networking equipment
• Medical devices
• Transportation systems
• Broadcast and audio/visual applications

A Legacy of Versatility and Innovation

So, the next time you see an Amphe-Lite™ connector, remember – it’s not just a piece of hardware; it’s a symbol of evolution, a testament to the fact that even the toughest warriors can adapt and thrive in a changing world. From rugged battlefields to the high-speed highways of information, the Amphe-Lite™ continues its journey, ready for whatever challenges the future may hold.

The Amphe-Lite™ Strongholds:

You can find all the hidden features of the Amphe-Lite™ series online & if you think about it, you might be getting this data from an Amphe-Lite™ connector itself.

Amphe-Lite Connecector series

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If you want to know more in depth about this powerful commercial solution, please contact us at tech@amphenol-aio.com.

Victor Mejia
vmejia@amphenol-aio.com
Product Specialist at Amphenol Industrial Operations.

Legacy of Innovation: The Birth of the GT Reverse Bayonet Connector 

Born out of a need for robust and reliable industrial connectivity, the GT Reverse Bayonet Connector made its debut in the late 1980s. Its unique design, featuring a reverse bayonet coupling mechanism, offered quick and secure connections in heavy-duty applications, this design offers easy mating and un-mating with a 120° rotation, along with audible, tactile, and visual indications of positive coupling which also reduces the exposure to external elements, making it favorable for harsh environments. With its proven performance and durability, the GT Reverse Bayonet Connector soon became a staple in industries ranging from manufacturing to transportation, solidifying its status as an indispensable component in industrial operations. 

Timeless Relevance: The Enduring Legacy of the GT Reverse Bayonet Connector

Despite the passage of time, the GT Reverse Bayonet Connector remains as relevant as ever in today’s industrial landscape. Its enduring legacy of reliability and versatility has withstood the test of time, earning the trust of industries worldwide. From powering heavy equipment on factory floors to ensuring seamless connectivity in rail mass transit systems, the GT Reverse Bayonet Connector continues to play a vital role in driving efficiency and productivity across diverse sectors.

Ongoing Development: Evolution and Derivatives of the GT Reverse Bayonet Connector

As industries evolve, so too does the GT Reverse Bayonet Connector series. Recognizing the need to adapt to changing technologies and emerging applications, Amphenol has continued to develop derivatives of the original connector to meet specialized requirements. The introduction of the GTC-E version, featuring a UL94-V0 hard plastic insert with positive locking and removable contacts, indicates a significant advancement in installation ease and maintenance accessibility. Additionally, the GT–Quadrax variant, tailored for high-speed, multi-conductor applications, represents a leap forward in performance and reliability. These derivatives, born from the legacy of the original GT Reverse Bayonet Connector, demonstrate Amphenol’s commitment to innovation and excellence, ensuring that the connector series remains at the forefront of industrial connectivity for years to come. 

Closure to a Testament to Enduring Excellence

The GT Reverse Bayonet Connector series stands as a testament to enduring excellence in industrial connectivity. From its humble beginnings in the late 1980s to its continued relevance and development today, this connector series has proven itself to be a reliable and indispensable component in modern industries. As industries continue to evolve and innovate, the GT Reverse Bayonet Connector series will evolve alongside them, driving progress, efficiency, and reliability in heavy-duty industrial applications. With its legacy of innovation and commitment to excellence, the GT Reverse Bayonet Connector series remains a steadfast ally for industries worldwide, empowering them to achieve new heights of success and productivity.

Erick Lopez
Product Manager – Amphenol Industrial

At the heart of this transformation is Amphenol Industrial Operations (AIO), with its innovative product, the ePower-Lite. This connector exemplifies the fusion of high-power delivery within a compact, lightweight design. It incorporates Amphenol’s proprietary RADSOK® technology, offering a plethora of configurations to cater to a diverse array of applications.

Advantages of Electrified Farming

Electrified farming introduces a new paradigm in agriculture, emphasizing precision and smart farming practices. The role of advanced connectors, such as those developed by AIO, is becoming increasingly critical. These connectors facilitate seamless field-level management by ensuring reliable and efficient connections for sensors, actuators, and communication technologies. Durability, resistance to environmental stressors, and reliable performance are essential characteristics, given the harsh conditions agricultural machinery often faces.

The ePower-Lite connector, notable for its high-power delivery and compactness, is particularly advantageous for smaller electric motors and applications in challenging environments. Its features include resistance to vibration, suitability for salt and dust exposure, and customization options, including ultrasonic welding for enhanced durability and an IP69K rating for water resistance.

Traditional Farming Versus Electrified Approaches

Electrified farming is progressively recognized as a more sustainable alternative to conventional fossil fuel-dependent methods. It not only contributes to the reduction of greenhouse gas emissions but also decreases reliance on non-renewable energy sources. Over time, electric-powered equipment can prove to be more cost-effective due to lower operating and maintenance expenses. Governments worldwide are facilitating this transition through incentives and subsidies, encouraging the adoption of electric machinery in agriculture.

Furthermore, advancements in battery technology are making electric vehicles and equipment more efficient and viable for agricultural purposes. Electric machinery tends to operate more quietly compared to traditional engines, thus reducing noise pollution. Precision agriculture tools powered by electricity, including electric tractors and autonomous vehicles, empower farmers to enhance operational efficiency and minimize resource wastage.

Despite the growing trend, the complete electrification of agriculture is an evolving journey. The technology continues to advance, and farmers are evaluating the practical and economic benefits of shifting to electric equipment. The development of necessary infrastructure, such as charging stations in rural areas, is crucial for the widespread adoption of electrified farming practices.

Amphenol’s Commitment to Electrification

Amphenol Industrial Operations is at the forefront of supporting the electric revolution within the agricultural sector and beyond. With an unwavering commitment to innovation and providing reliable solutions, Amphenol Industrial is poised to play a pivotal role in the ongoing growth and evolution of the global electric technology landscape.