Amphenol made a significant impact at The Battery Show 2024, presenting cutting-edge electrification technologies that are driving the future of the electric vehicle (EV) and energy storage industries. As a global leader in interconnect solutions, our booth was a central hub for showcasing advanced products designed to power the next generation of transportation and energy systems.

The highlight video, titled “Amphenol at The Battery Show 2024 Highlights,” captures the essence of our booth at this premier event. It offers an inside look at the latest innovations from Amphenol, demonstrating our commitment to providing groundbreaking technologies essential for powering electric and hybrid vehicles, energy storage systems (ESS), and high-power applications.

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Featured Technologies at Amphenol’s Booth

Our booth at The Battery Show 2024 was packed with exciting new technologies, and the highlight video brings these innovations to life. Here’s a glimpse of what you can expect to see:

• RADSOK® Technology: As one of the stars of the show, RADSOK® technology redefines high-power connections for electric vehicles and energy storage systems. Its advanced design enables faster charging, higher power density, and improved efficiency. The highlight video showcases how RADSOK® plays a critical role in enhancing energy transfer and overall system performance.
• High-Power Connectors: Amphenol’s wide range of high-power connectors was also a focal point at the booth. These solutions are engineered to handle the most demanding conditions, ensuring safe and reliable energy transfer in high-voltage applications. The highlight reel demonstrates the rugged durability and precision engineering that makes our connectors ideal for electrification technologies.
• Next-Generation Products: Staying ahead of the curve, Amphenol unveiled several next-generation products aimed at improving energy efficiency, reducing charging times, and pushing the boundaries of what’s possible in electrified transportation. These innovations, captured in the highlight video, are designed to meet the evolving needs of the electrification industry.

Driving the Electrification Revolution

The “Amphenol at The Battery Show 2024 Highlights” video not only showcases our product innovations but also highlights our thought leadership in the electrification space. Our team of experts demonstrated how Amphenol is playing a pivotal role in shaping the future of electrified transportation and energy solutions.

Through live product demonstrations and interactive displays, attendees had the opportunity to see how Amphenol’s technologies can be seamlessly integrated into EVs and energy systems, helping solve today’s challenges and create a more efficient and sustainable future.

Engaging the Industry

The Battery Show 2024 provided an excellent platform for Amphenol to connect with industry leaders and share our vision for the future of electrification. The highlight video captures the energy and excitement that surrounded Booth 3622, where visitors learned about our latest innovations and their impact on the rapidly evolving EV and ESS markets.

From high-power connectors and terminals to advanced RADSOK® technology and next-gen charging solutions, Amphenol is at the forefront of developing the critical components needed to power the electric revolution. The “Amphenol at The Battery Show 2024 Highlights” video is a must-watch for anyone interested in the future of electrification technologies.

Watch Amphenol at The Battery Show North America 2024 Highlights Now

Whether you attended the show or missed out, the “Amphenol at The Battery Show 2024 Highlights” video provides an exclusive look into the innovations and technologies that made our booth a standout. See how Amphenol continues to lead the charge in developing high-performance solutions for electric vehicles, hybrid systems, and energy storage.

At Amphenol, we are proud to deliver reliable, high-quality solutions that are crucial for the electrification industry. Our presence at The Battery Show 2024 underscored our dedication to innovation, and this highlight video encapsulates our most impactful event to date.

Amphenol Industrial Operations has introduced the ER Series SAE J1772 AC charging cable and inlet, an advanced solution designed for electric vehicles (EVs), hybrid-electric vehicles, and other e-mobility applications. This new connector series is compliant with SAE J1772 standards for AC Level 1 and Level 2 EV charging systems, addressing the rapidly growing demand for reliable and efficient charging solutions in both personal and commercial markets.

As the global electric vehicle market continues to expand, the need for versatile charging infrastructure becomes more critical. The ER Series is designed to accommodate a wide range of applications, from residential charging setups to commercial electric vehicle supply equipment (EVSE) installations. The cable can handle up to 250V AC and support current ratings up to 80 amps, making it suitable for a variety of charging speeds, whether for slow, overnight charging or faster, high-capacity charging stations. This adaptability ensures that the ER Series can meet the needs of electric buses, trucks, delivery vehicles, and personal EVs alike.

Ease of use is a key design feature of the ER Series. The connector is built with an ergonomic handle, making it easy to plug in and remove. The system’s low insertion/withdrawal force, rated at less than 75 Newtons, ensures smooth operation, reducing wear and tear on the connector and the vehicle’s inlet. This is particularly important for everyday users, who need a charging system that is both intuitive and durable. Additionally, the ER Series is rated for over 10,000 mating cycles, guaranteeing long-term reliability even with frequent use. The connector’s performance is further enhanced by Amphenol’s proprietary contact and plating technologies, which minimize temperature rise and reduce contact resistance. These technologies help ensure safer charging while extending the lifespan of the system.

One of the most significant benefits of the ER Series is its rugged and environmentally resistant design. The connector is rated IP67, meaning it is dustproof and waterproof, offering reliable performance even in challenging conditions. The ER Series is also protected by a Type 3S rating, which makes it resistant to ice buildup and capable of functioning in subzero temperatures. This durability makes the ER Series a dependable choice for users in regions with harsh winters or extreme weather conditions. With an operating temperature range of -30°C to +50°C, the connector is designed to function reliably across a broad range of environments, while its components can withstand even more extreme temperatures during storage and transport.

The ER Series SAE J1772 supports two different charging modes, adding to its versatility. Mode 2 charging is a portable solution, allowing users to charge their vehicles from a standard household socket or an industrial CEE socket with the appropriate cable. This option is convenient for individual users who need flexibility in where they charge their vehicles. Mode 3, on the other hand, is designed for use with dedicated charging stations or home-mounted wall boxes. This mode offers controlled charging, where the vehicle communicates with the charger to determine the appropriate current before voltage is supplied. This not only ensures a safe and efficient charging process but also provides greater peace of mind for users.

Built to endure tough environments, the ER Series SAE J1772 can withstand up to 96 hours of salt spray exposure, making it especially well-suited for industrial and heavy-duty applications. In locations where equipment is exposed to corrosive conditions, such as coastal areas or areas with high pollution, the connector’s durable design helps prevent damage, extending its operational life. The system is engineered to protect both the connector and the vehicle’s inlet from premature wear, ensuring a long-lasting, reliable connection even in demanding environments.

Amphenol Industrial Operations has long been recognized for its leadership in high-performance interconnect systems, and the ER Series SAE J1772 solidifies that reputation. By offering a cost-effective, dependable solution for EV charging, Amphenol is meeting the needs of a rapidly expanding market. The ER Series SAE J1772 combines ease of use, durability, and high performance, positioning it as a key advancement in EV charging technology. Whether for individual consumers or large-scale commercial operations, the ER Series delivers a solution that meets the demands of today’s EV market.

Amphenol Industrial Operations has long been a trusted leader in providing rugged and reliable connectivity solutions. With the expansion of the APC (Amphenol Plastic Connector) Series, Amphenol continues its commitment to meet the demanding needs of various industries by offering advanced plastic connectors that combine durability, versatility, and cost-effectiveness. The APC Series is poised to serve an even wider range of applications in industrial machinery, factory automation, HVAC systems, medical devices, and more.

Overview of the APC Series

The APC Series, a product line that includes standard, mini, and power versions, is designed to deliver high-performance connectivity for signal and power transmission in challenging environments. These connectors are built with a lightweight plastic shell that offers inherent corrosion resistance and robust mechanical performance, making them ideal for both indoor and outdoor applications.

The APC Series connectors come with a triple-start ACME thread for fast coupling, stamped and formed contacts, and a self-locking mechanism. This design ensures not only ease of use but also durability in ruggedized environments, offering up to 500 mating cycles and an IP67 rating when mated. Furthermore, the connectors are UL and CSA certified, providing customers with confidence in their safety and compliance with international standards.

Key Features

1. Lightweight and Corrosion Resistant: The connectors feature a plastic shell, which reduces the overall weight of the system while ensuring corrosion resistance, making them suitable for harsh environments.
2. Power, Signal, and Hybrid Options: The APC Series offers a range of configurations that include power-only, signal-only, and hybrid power-signal connectors, providing flexibility for different applications. Current ratings range from 7.5A to 70A, depending on the connector size and contact arrangement.
3. Fast Coupling System: With a triple-start ACME thread on the APC standard and a two-way bayonet system in the mini variant, the connectors ensure fast and secure coupling, reducing installation time and maintenance efforts.
4. Environmental Protection: The APC connectors are designed to withstand tough environmental conditions, with IP67-rated sealing to protect against dust and moisture. The connectors also feature UV resistance, thanks to their UL94 V-0 flammability-rated plastic shell, making them suitable for outdoor use.
5. Stamped and Formed Contacts: The connectors are equipped with stamped and formed copper alloy contacts, which are available with tin, silver, or gold plating for enhanced electrical performance and corrosion resistance.

Market Applications

The APC Series has been widely adopted across multiple industries, thanks to its versatility and robust design. Some of the key application areas include:

• Industrial Machinery: The rugged design of the APC connectors makes them ideal for use in heavy-duty industrial machinery, where they can withstand vibration, shock, and extreme temperatures​.
• Factory Automation: In automated production environments, the APC connectors provide reliable signal and power transmission, ensuring continuous operation of robotics, control systems, and other automation equipment.
• Medical Equipment: The lightweight and corrosion-resistant properties of the connectors make them suitable for medical devices that require high levels of cleanliness and durability.
• HVAC Systems: The ability to withstand extreme temperatures (-40°C to +105°C) and environmental sealing make the APC Series a perfect fit for HVAC systems, providing long-term reliability in temperature control equipment.

Enhanced Electrical and Mechanical Performance

The APC Series is engineered for performance in both electrical and mechanical aspects. The connectors offer a rated voltage of up to 600V and a dielectric withstanding voltage of up to 2500V. The insulation resistance is 500MΩ, ensuring safe and reliable operation in high-voltage applications. The connectors are designed to withstand vibrations of 10-2000 Hz and mechanical shocks of 50G, making them highly suitable for high-impact environments such as transportation and material handling.

Expanded Product Range

The expansion of the APC Series includes both the standard and mini variants, with additional options in shell sizes, contact arrangements, and mounting styles. This allows engineers to choose the most appropriate solution for their specific requirements. Whether it’s the compact APC Mini for space-constrained installations or the high-power APC connectors for heavy-duty applications, the expanded range offers unparalleled flexibility.

The APC Mini Series, in particular, is designed for signal applications in compact devices, featuring a two-way bayonet coupling for quick mating. It is ideal for medical instrumentation, communication equipment, and smaller industrial systems. On the other hand, the APC Power Series is designed for applications requiring high current, with the ability to handle up to 70A at 1000V, making it perfect for power distribution and energy storage systems​.

Conclusion

Amphenol’s APC Series represents a significant advancement in industrial connector technology. With the expansion of this product line, Amphenol continues to provide solutions that are not only rugged and reliable but also versatile and cost-effective. The APC Series is perfectly suited to meet the growing demands of industries such as industrial automation, medical equipment, HVAC, and more. For those seeking a connector that delivers top-tier performance in harsh environments, the APC Series offers a comprehensive and scalable solution​.

Amphenol Industrial, a leader in high-reliability power and signal connectors, has announced the expansion of its Amphe-PRB series. Specifically designed to meet the growing demands of industries such as energy storage, industrial automation, and alternative energy, the Amphe-PRB series offers a balance of affordability and Amphenol’s trusted reliability. This expansion is a significant move toward providing cost-effective and rugged connectivity solutions tailored to the changing needs of modern industries.

The Amphe-PRB series is Amphenol’s answer to the increasing demands for affordable, high-performance connectors in emerging markets. As industries like energy storage, renewable energy, and automation continue to grow, they operate under strict cost constraints while still requiring robust solutions. Traditional metallic circular connectors, though durable and reliable, often do not meet these economic requirements. The Amphe-PRB series provides an innovative alternative.

This new addition to Amphenol’s product line features a lightweight thermoplastic design, making it both durable and cost-effective. The thermoplastic shell is UL F1-rated for outdoor use, offering excellent resistance to ultraviolet light, water exposure, and immersion. These features make it ideal for use in challenging environments where ruggedness and reliability are paramount. Designed to bridge the gap between performance and cost, the Amphe-PRB offers an affordable solution without compromising on the quality that defines Amphenol products.

The Amphe-PRB series boasts several key features. One of its most notable characteristics is the quick positive coupling enabled by its reverse bayonet design. This feature allows for a secure connection that reduces installation time, making it easier for users in high-vibration environments to ensure a solid, stable connection. Additionally, the Amphe-PRB connectors are rated to withstand shocks and vibrations up to 15g, which is critical for applications where consistent connectivity is essential, such as in industrial automation and heavy equipment.

The series also has an ingress protection rating of IP67, ensuring that the connectors are fully protected from dust and can withstand immersion in water up to one meter for 30 minutes. This makes the Amphe-PRB an excellent choice for outdoor and harsh environment applications. The connectors are also UV-resistant and meet the UL F1 standard for UV degradation resistance, which is crucial for components exposed to outdoor conditions.

To meet modern safety standards, the Amphe-PRB series incorporates a touch-proof design that provides additional protection against accidental contact with live components. Furthermore, it is designed to be cost-effective, making use of high-quality plastic resin and Amphenol’s 3.6mm RADSOK contacts. These contacts enable the connectors to carry high currents of up to 60A, offering a low-cost solution that maintains the high current-carrying capacity required in many applications.

The Amphe-PRB series also excels in its mechanical and electrical performance, making it suitable for various industries. It has a rated current of 46A for standard contacts and up to 60A for RADSOK contacts, with a rated voltage of 600VAC. Its dielectric withstanding voltage is 2000VAC, and it has an insulation resistance of 5000 MΩ, ensuring reliable electrical performance even in challenging conditions. The series operates effectively in temperatures ranging from -40°C to +100°C, allowing it to function in extreme environments, and it is designed to endure up to 500 mating cycles, offering long-lasting performance for demanding applications.

This connector series is designed to serve a wide array of applications. It is particularly suited for energy storage systems, which are becoming increasingly important in today’s energy landscape. As the demand for efficient and reliable energy storage solutions grows, the Amphe-PRB series provides a cost-effective solution for these high-volume applications. It is also ideal for use in solar inverters and converters, where reliability and cost-efficiency are crucial.

The outdoor lighting sector also benefits from the UV resistance and IP67 rating of the Amphe-PRB connectors, making them a perfect fit for systems that need to withstand harsh outdoor conditions. In the data/telecom and industrial automation industries, the Amphe-PRB’s rugged design and ability to resist shock and vibration ensure consistent performance, which is essential in these high-stakes environments.

In conclusion, the Amphe-PRB series expansion is a significant milestone for Amphenol Industrial as it continues to innovate and provide solutions that address the evolving needs of modern industries. As industries demand more from their components, particularly in terms of cost-effectiveness and reliability, Amphenol’s Amphe-PRB series offers a solution that meets both current and future needs. Whether for energy storage, industrial automation, alternative energy, or outdoor applications, the Amphe-PRB series delivers a combination of performance, durability, and affordability that positions it as a leader in the market.

Amphenol Industrial Operations has expanded its SurLok Plus™ Series, a move poised to significantly impact the high-current connector market. The introduction of new sizes and configurations aims to meet the growing demands of industries such as energy storage, electric vehicles, and heavy equipment, where reliability and performance are paramount.

Key Additions to the SurLok Plus™ Series

The expansion of the SurLok Plus™ lineup includes three key connectors, each designed with specific high-demand applications in mind:

1. The 10.3mm Inline Plug 2.0 Generation

This new connector is specifically tailored for the 1500V DC market, addressing the needs of industries that require robust power solutions, such as battery and control boxes in electric and hybrid vehicles. Capable of handling 360A, the 10.3mm Inline Plug integrates a quick-connect and locking system, providing a reliable alternative to traditional compression lugs. This system allows for increased power handling without the need for additional space, a crucial factor in compact and high-performance environments.

2. The 5.7mm and 8.0mm 2.5 Generation

Amphenol has also introduced non-EMI right-angle connectors in 5.7mm and 8.0mm sizes, targeting the energy storage market. The 5.7mm connector is rated for 120A, while the 8.0mm version supports up to 200A. These connectors come equipped with features like anti-mis-insertion, water protection, and 360° rotation after mating, ensuring secure and efficient connections even in the harshest conditions. These innovations are particularly relevant as the energy storage sector continues to demand higher power outputs with reliable, durable connections.

3. The 14.0mm EMI Connector

The 14.0mm EMI right-angle connector is another significant addition to the series, offering enhanced electromagnetic interference (EMI) shielding and a High Voltage Interlock Loop (HVIL) option. Designed for 1500V DC applications, this connector is well-suited for energy storage, electric vehicle, and industrial markets. The connector’s field-installable design provides an environmentally friendly alternative to traditional compression lugs, offering reliable performance in both DC/DC and AC/DC power transfers.

Impact on the Industry

The expansion of the SurLok Plus™ Series by Amphenol comes at a critical time for industries undergoing rapid electrification. The heavy equipment, energy storage, and electric vehicle sectors are all experiencing increased demand for high-current connectors that can offer both reliability and compact design. With these new additions, Amphenol is well-positioned to address these needs, offering products that combine advanced technology with practical design features.

Advanced Technology Meets Practical Design

The new connectors in the SurLok Plus™ Series feature Amphenol’s latest R4 RADSOK® technology, which increases amperage capacity while reducing insertion force, temperature rise, and voltage drop. These technological advancements not only enhance performance but also contribute to longer product lifespans and lower maintenance costs, which are critical considerations in high-stakes industrial applications.

The connectors are also designed for ease of use. The quick lock and press-to-release mechanism simplify the process of mating and unmating, even in challenging environments where speed and efficiency are crucial. Additionally, the connectors’ robust construction, including an IP67 rating and compliance with UL4128/TUV 2PfG2740 standards, ensures they can withstand harsh environmental conditions, further enhancing their reliability and durability.

Looking Ahead

As industries continue to push the boundaries of what’s possible in high-current applications, the need for advanced, reliable connectors will only grow. Amphenol’s latest additions to the SurLok Plus™ Series not only meet current industry demands but also set the stage for future innovations. By expanding the capabilities of the SurLok Plus™ Series, Amphenol is reinforcing its position as a leader in the connector market, offering solutions that are as forward-thinking as they are practical.

These developments underscore Amphenol’s ongoing commitment to innovation, providing the tools and technology necessary to drive the next generation of industrial advancements. As the market evolves, the SurLok Plus™ Series is poised to play a pivotal role in powering the future of high-current applications across various sectors.

We’re thrilled to announce the expansion of our GTC-E Series product line, now encompassing an even broader range of applications. The GTC-E Series is engineered for exceptional performance in the most demanding environments.

Why is the GTC-E Series a game-changer for heavy-duty applications? Here’s what sets it apart:

Enhanced Design for Rugged Environments:
The GTC-E Series is designed with a robust reverse bayonet coupling mechanism, ensuring quick and positive coupling. With audible and tactile indicators of full coupling, the connectors are ideal for environments requiring high shock and vibration capabilities. The rugged construction guarantees durability and reliability in the toughest conditions.

Versatile Compatibility:
The GTC-E Series accommodates a wide range of applications, from rail mass transit and heavy equipment to factory automation and robotics. Its compatibility with the GT Series connectors ensures seamless integration, making it a comprehensive solution for diverse industrial needs.

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Field Installation Ease:
Engineered for simplicity, the GTC-E Series connectors feature UL94-V0 hard plastic inserts and removable contacts. This innovative design simplifies the installation process, reducing labor time and cost while ensuring secure and reliable connections. Perfectly suited for field installations, these connectors make maintenance straightforward and efficient.

Superior Environmental Protection:
With IP67 sealing protection when mated, the GTC-E Series connectors provide excellent resistance to dust and water ingress. This high level of protection is crucial for maintaining functionality in harsh industrial environments, ensuring long-term performance and reliability.

Certifications for Safety and Performance:
Emphasizing safety and reliability, the GTC-E Series is designed to meet rigorous performance standards. Its construction and materials, including aluminum shells and copper alloy contacts, adhere to stringent industrial requirements, providing users with confidence in its quality and performance.

By integrating innovative design with practical features, the GTC-E Series stands out as a premier choice for heavy-duty industrial applications. Ready to meet the evolving needs of various sectors with unmatched efficiency, reliability, and environmental responsibility.

Contact us now to learn more about the GTC-E Series and how it can benefit your designs. We are excited to support your projects with our latest technology and to continue advancing industrial connectivity together.

Endicott, NY, August 6, 2024 – Amphenol Industrial Operations (“Amphenol” or the “Company”), a global leader in interconnect systems, announced the introduction of its RadCrimp® for 8~6 American Wire Gage (AWG), as the latest installment in its series of solar splice connectors, which offer unparalleled performance in solar installations and related applications. The new product, developed in partnership with Melni Technologies, significantly improves crimp reliability in the field, while helping to reduce the amount of failures that are directly related to improper crimping.

Amphenol’s RadCrimp series is ideal for use in new solar PV installations, field retrofits and repairs in solar installations and any other field terminations requiring a reliable sealed power connection. By integrating its innovative design with practical features, the connector series stands out from its competitors and is ready to meet the evolving needs of sustainable energy solutions with unmatched efficiency, reliability and environmental responsibility.

The key advantages of the new RadCrimp for 8~6 AWG include:

• The elimination of the crimping process and the need for specialized crimping tools, making the RadCrimp safe to install by field technicians, which reduces labor time and cost.
• Very quick, simple and long-lasting connection with industry-leading pull strength, thanks to its patented Dual Helix Spiral Termination technology.
• An emphasis on safety and reliability. RadCrimp is certified according to UL 6703 and IEC 62852 standards for 1500V DC, affirming its suitability and safety for high-voltage solar energy applications.
• Versatile wire compatibility accommodates a wide range of photovoltaic wire sizes, from 8 AWG (50A) to 6 AWG (65A) and 12 AWG (20A) to 10 AWG (30A), ensuring its viability for various solar installations and configurations.
• IP68 sealing protection, ensuring that connectors are safeguarded against dust ingress and water immersion, crucial for maintaining functionality in the demanding environments typical of solar energy applications.

“Proper solar connector crimping can take a lot of precise work and could lead to costly and dangerous malfunctions, if installed even slightly incorrectly,” said Mark Cunningham, General Manager of Amphenol Industrial Operations. “The RadCrimp eliminates the anxiety and potential hazards that come with connector installation. Our product gives solar operators the peace of mind that their solar power system is securely equipped with high quality connectors that aren’t at risk of malfunction or decay.”

“Partnering with Amphenol on the RadCrimp solar connector series has brought about incredibly fruitful results, as our Spiral Termination Technology is well-suited to address the key crimping and installation issues that frequently plague solar power system installers,” said Mark Melni, Owner and Inventor of Melni Technologies.

About Amphenol Industrial Operations

Amphenol Industrial Operations, headquartered in Endicott, N.Y., with global manufacturing, sales and marketing locations, specializes in delivering a comprehensive range of high-reliability power and signal connectors along with interconnection systems designed specifically for industrial applications. Our solutions cater to diverse industrial sectors, including alternative energy, power generation and storage, rail and mass transit, process control, automotive manufacturing, heavy equipment, wireless base stations, and petrochemical.

Our product portfolio encompasses power interconnects utilizing RADSOK® contact technology, ruggedized military derivative commercial cylindrical connectors, like Threaded (SAE AS50151 style), PT (MIL-DTL-26482 style) and GT reverse bayonet style, assemblies and harnesses using these and other industry standard interconnects. With a dedicated team of over 900 skilled professionals and certifications including ISO9001 and IATF 16949, Amphenol Industrial Operations consistently meets the highest standards of quality and performance.

Amphenol Industrial Operations proudly operates as a business unit of Amphenol Corporation, one of the world’s largest designers, manufacturers and marketers of electrical, electronic and fiber optic connectors and interconnect systems, antennas, sensors and sensor-based products and coaxial and high-speed specialty cable. Headquartered in Wallingford, Connecticut, Amphenol Corporation had annual sales of $12.6 billion in 2023.

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Amphenol Industrial Operations has just unveiled its groundbreaking Solar Tool Guide, a comprehensive resource that showcases the unmatched capabilities of their top-tier product lines: H4, H4 Plus, H4 PRO, and RadCrimp®. This essential guide empowers users with a tool selection reference making installation and maintenance more efficient than ever. The H4 series sets the standard for reliability and performance, while the H4 Plus builds on this legacy with enhanced durability and ease of use. The H4 PRO takes it a step further, offering unparalleled precision and versatility for the most demanding applications. Meanwhile, the RadCrimp® system revolutionizes the industry with its rapid, secure connections, ensuring maximum efficiency and safety. The new Solar Tool Guide is easily accessible under the individual product pages or on the main solar page, making harnessing the power of the sun more accessible and effective than ever before.

Discover our cutting-edge technologies and solutions that power a vast array of industries, from aerospace and automotive to telecommunications and industrial applications. See how our advanced connectors, sensors, and interconnect systems are integral to the devices and systems driving the future.

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Amphenol Brand Video

Join us as we take you on a journey through our state-of-the-art facilities, highlighting our commitment to quality, innovation, and sustainability. Meet the brilliant minds behind our success and learn how their expertise and dedication ensure that Amphenol remains a trusted partner in the global electronics landscape.

Witness how Amphenol’s pioneering spirit and relentless pursuit of excellence enable the electronics revolution, empowering the next generation of technology and making a profound impact on the world.

Together, we are shaping the future of electronics. Together, we enable the electronics revolution.

Mesa, AZ, April 3, 2024 – Amphenol Industrial Operations, a global leader in interconnect systems, announced that manufacturing operations are underway at its new solar product factory in Mesa, AZ. As of January 2024, Amphenol is manufacturing and shipping U.S.-made solar junction boxes to solar manufacturers and developers across the country on a daily basis.

Amphenol’s Mesa solar product factory can accommodate a dozen state-of-the-art manufacturing lines, each with a capacity of around 100,000 pieces a month. Currently, the first line is operational and producing approximately 3,000 solar junction boxes per day, with two more lines currently being added.

The facility is also equipped to manufacture connectors and other advanced interconnect assemblies for solar arrays. Manufacturing lines to support production of these components are expected to be operational by the end of 2024. To date, Amphenol has hired 70 new team members to support junction box manufacturing efforts in Mesa, a number that is anticipated to grow with customer demand and as additional manufacturing capacity comes online.

“By manufacturing and shipping high-quality, reliable solar products every day at our expanded Mesa facility, we’re building on our mission to help create a more efficient and sustainable U.S. solar supply chain,” said Mark Cunningham, General Manager of Amphenol Industrial Operations. “As we grow our manufacturing footprint and add more local, specialized talent to our Mesa team, we remain committed to helping our customers, partners and the broader community navigate the transition to a cleaner energy future.”

Announced in September 2023, the 58,000 square-foot solar products facility expands Amphenol’s existing manufacturing presence in Mesa and will help the Company support the growing domestic solar market. Amphenol solar products manufactured in Mesa can help developers achieve the IRS’s 10% domestic content bonus adder for manufactured content created by the Inflation Reduction Act of 2022. As Amphenol continues to grow its customer pipeline and manufacturing operations in Mesa, it remains committed to helping the broader U.S. solar industry reduce reliance on imported components and work toward supply chain independence.

About Amphenol Industrial Operations

Amphenol Industrial Operations, headquartered in a 30,000 square foot facility in Endicott, N.Y., provides a full range of high reliability power/signal connectors and interconnection systems specifically for the industrial markets including rail/mass transit, process control, automotive manufacturing, heavy equipment, wireless base stations and petrochemical/power generation.

Products include ruggedized-for-industry cylindrical, fiber optic, rectangular, and industrialized versions of Amphenol’s MIL-DTL-5015 cylindrical, MIL-DTL-26482 miniature cylindrical and GT reverse bayonet cylindrical connectors. It employs more than 900 people and is ISO9001, TS96949 and MIL-STD-790 certified. Amphenol Industrial Operations is a division of Amphenol Corporation, Wallingford, CT, one of the largest manufacturers of interconnect products in the world, with 2022 sales topping $12.6 billion.

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This new factory is anticipated to create up to 50 new specialized jobs, and will be focused on manufacturing solar junction boxes, connectors, and other advanced interconnect assemblies to support the solar energy industry.

Designed for use in a wide range of applications, including industrial machinery, agricultural machinery, factory automation, materials handling equipment, communications equipment, HVAC, lighting and signage, as well as rail and transit vehicles and systems, this new circular connector has stamped and formed contacts, making it extremely cost competitive.

This reliable new connector features a UL94-V0 hard plastic insert, and an easy-to-install and easy-to-remove crimp contact that uses industry standard crimp tooling to make on-site repairs and maintenance simple.

Ideal for use in electric vehicles, hybrid or pure EV heavy equipment, as well as fuel cell electrical vehicles, these compact, light-weight plastic shell connectors have a small footprint and provide both weight and space savings in vehicles.

Amphenol’s ePower-Lite 5.7 mm connector is designed to meet the needs of high voltage applications up to 850VDC, like those found in compressors and compressor controllers. It features Amphenol’s patented R4 RADSOK technology to achieve higher current ratings, lower insertion forces and lower temperature rise and contact resistance. The ePower-Lite 5.7 mm is rated up to 120 A of continuous current.

The Amphe-PD Mini 5.7mm is designed to carry up to 120A at 500V DC. These connectors are available in busbar mount, right angle and vertical SMT compatible PCB mount.

The Gen2 5.7mm Amphe-PD can carry a maximum current of 150A at 500V DC. They come in black and red with a plastic housing and are available in vertical SMT compatible PCB mount.