Overview

The ER Series SAE J1772 is designed according to the SAE J1772 standard, which governs alternating current (AC) charging systems for electric vehicles in North America. This standard ensures compatibility and safety across multiple EV models, offering both Level 1 (120V AC) and Level 2 (250V AC) charging. The ER Series SAE J1772 connector is ideal for charging stations and electric vehicle supply equipment (EVSE), providing an efficient, reliable charging interface between the power grid and the vehicle’s battery.

The ER Series SAE J1772 charging cable provides a current rating of up to 80A, with a voltage capacity of 250V AC. Its ergonomic design and durable construction ensure it meets the high demands of the electric vehicle market, withstanding more than 10,000 mating cycles and performing in challenging environments, from icy conditions to high temperatures.

Key Features

1. High Current and Voltage Ratings
   The ER Series SAE J1772 supports a wide range of power needs, with current ratings of 20A, 32A, 40A, 50A, and up to 80A at a voltage capacity of 250V AC. These specifications make it a versatile solution for both private and commercial charging stations, supporting everything from slow, overnight charging to faster, high-current applications.

2. Low Insertion and Extraction Forces
   A key challenge in EV charging is ensuring ease of use without sacrificing durability. The ER Series SAE J1772 overcomes this challenge with a unique contact design that reduces insertion and extraction forces to less than 75N. This makes the connector easy to operate for everyday use, while ensuring durability and longevity.

3. Durable, Environmentally Sealed Design
   Built to withstand harsh environments, the ER Series SAE J1772 is rated IP67, providing protection against dust, water, and contaminants. It also features Type 3S protection, ensuring it can operate in environments with ice or other extreme conditions. Its rugged design ensures reliable performance, even after prolonged exposure to salt spray and harsh elements.

4. Ergonomic, User-Friendly Operation
   The ER Series SAE J1772’s integrated handle is designed for ease of use. Its ergonomic shape and low insertion/withdrawal force make it comfortable for users, whether they are operating the charging gun at home or in a commercial setting. Additionally, the connector’s design minimizes the risk of damage to both the plug and the vehicle’s receptacle.

5. High Mating Cycles
   One of the standout features of the ER Series SAE J1772 is its ability to withstand more than 10,000 mating cycles. This ensures a long lifespan for both the connector and the vehicle inlet, making it an ideal choice for high-use applications such as public charging stations.

6. Safety Features
   The ER Series SAE J1772 incorporates a secondary locking mechanism to prevent unintentional disconnection during charging. This feature ensures that charging sessions are safe and uninterrupted, providing peace of mind to users.

Applications

The ER Series SAE J1772 is suitable for a wide range of electric mobility applications. Whether for private home charging or public charging stations, this connector can handle the demands of various electric vehicles, including:

• Electric cars and SUVs: The ER Series is an ideal fit for both personal vehicles and fleet vehicles that require consistent, reliable charging solutions.
• Electric buses and trucks: Given its high current capacity, the ER Series can support the charging needs of larger electric vehicles, such as buses and trucks, that require faster, more powerful charging systems.
• Electric ships and heavy equipment: With its rugged design and high mating cycles, the ER Series is also suited for electric industrial equipment and marine vehicles.

Installation and Compatibility

The ER Series SAE J1772 is designed for easy installation and compatibility with various charging stations and vehicle inlets. Its compact form factor and robust construction make it easy to integrate into existing EVSE infrastructure. The connector is compatible with Type 1 vehicle inlets, ensuring a seamless connection between the charging cable and the vehicle.

The connector comes in multiple configurations, with options for different cable lengths, voltage ratings, and additional accessories like caps and secondary lock holes. This customization ensures that the ER Series can meet the specific needs of various customers and applications.

Certifications and Compliance

Amphenol’s ER Series SAE J1772 meets a wide range of industry standards, ensuring both performance and safety. The connector is UL2251 certified and complies with SAE J1772, IEC 62196-1/2 standards, and other international regulations. This ensures that the product meets the highest levels of safety and reliability in the electric vehicle industry.

Why the ER Series SAE J1772?

The ER Series SAE J1772 by Amphenol Industrial Operations represents the pinnacle of EV charging technology. Its combination of high current capacity, durable design, user-friendly operation, and comprehensive safety features make it the go-to solution for both personal and public EV charging. Whether you’re looking for a reliable connector for home charging or a robust solution for a commercial charging station, the ER Series SAE J1772 delivers unmatched performance and reliability.

With electric mobility growing rapidly across the globe, investing in high-quality charging infrastructure is essential. The ER Series SAE J1772 ensures that your charging solution is ready to meet the demands of today and tomorrow.

Key Features

• High Voltage Performance: Designed to handle up to 350A at 1500V DC, the MSD Series is ideal for use in demanding industrial and energy storage environments.
• Fast, Tool-Free Disconnection: The manual service disconnect allows technicians to quickly isolate high-voltage circuits without the need for special tools, reducing downtime during maintenance.
• Advanced Safety Features: Equipped with HVIL (High Voltage Interlock) and CPA (Connector Position Assurance) functions, the MSD Series ensures secure mating and prevents accidental disconnection.
• Rugged Design: Built to withstand harsh conditions, the MSD Series is rated for 200 mating cycles and offers IP68 protection against dust and water, making it suitable for outdoor and industrial use.
• Global Certifications: UL and IEC certified, the MSD Series complies with international safety standards, including a UL94 V-0 flammability rating, ensuring safety in high-voltage environments.
• Durable Materials: Constructed with copper alloy contacts and a PA66 plastic shell, this manual service disconnect is both robust and lightweight, offering long-term reliability in challenging applications.

Applications

• Electric Vehicle High-Voltage Systems: Essential for safely disconnecting power in electric vehicle applications, particularly during maintenance and emergencies.
• Energy Storage Systems: Provides safe isolation of high-voltage battery packs, ensuring technician safety and protecting equipment from electrical hazards.
• Industrial & Commercial Energy Storage: Suitable for high-power applications in industrial energy storage systems, including grid-level and commercial energy solutions.
• Heavy Equipment: Used in heavy industrial machinery, providing reliable high-voltage disconnection capabilities in rugged environments.

Specifications

• Rated Current: 350A
• Rated Voltage: 1500V DC
• Operating Temperature: -40°C to 125°C
• Mating Cycles: 200
• Ingress Protection: IP68
• Flammability Rating: UL94 V-0
• Compliance: RoHS, UL, IEC

Why Choose the MSD Series | Manual Service Disconnect?

The MSD Series is designed to meet the growing demand for high-voltage protection in electric vehicles, energy storage, and industrial applications. Its innovative safety features, combined with a robust design, make it the ideal solution for safely isolating high-voltage circuits. Whether you are looking to improve safety, reduce downtime, or ensure compliance with global standards, the MSD Series delivers reliable, high-performance solutions.

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Key Features

• High Voltage Compatibility: The Saguaro Junction Box™ supports up to 1500V DC, making it well-suited for modern solar energy systems that require high-voltage performance. It is dual-certified for UL 3730 and IEC 62790, ensuring compliance with global standards.
• 25A Current Rating: With a current rating of 25A, efficiently manages power distribution, ensuring reliable energy transfer across the solar panel array. This makes it particularly useful for large installations where consistent power flow is critical.
• Diode Customization: The junction box features customizable diodes, including the MK4045 diode, which can be tailored to the specific requirements of the solar panel system. This ensures optimal electrical safety by preventing reverse currents, thereby protecting the integrity of the solar modules.
• Three-Terminal Design: The three-terminal configuration of the solar junction box simplifies the connection process, ensuring fast and efficient assembly, especially in automated manufacturing environments.
• Potting Sealing: Uses potting for sealing the ribbon connection, providing excellent protection against environmental factors such as moisture, dust, and extreme temperatures. This ensures long-term reliability even in harsh outdoor conditions.
• Temperature Resilience: The junction box is designed to operate in extreme temperature ranges, with components rated between -55°C to 200°C. This wide range ensures that the junction box performs reliably under the most demanding environmental conditions, from freezing cold to intense heat.
• Protection and Safety: With an IP68 protection rating, fully sealed, offering resistance to water and dust ingress. This level of protection is critical for solar installations, which are often exposed to varying weather conditions. Additionally, the product is designed to meet stringent fire safety standards with a 5VA flammability rating.

Applications

• Photovoltaic Solar Systems: The solar junction box is designed specifically for solar energy systems, providing a robust solution for the safe and efficient transmission of electricity from solar panels. Its high voltage and current ratings make it suitable for large-scale solar farms and residential installations alike.
• Energy Storage Systems: Is an ideal solution for integrating solar panels with energy storage systems, ensuring efficient energy flow and helping to maintain the balance between power generation and consumption in hybrid energy setups.
• Automated Solar Panel Manufacturing: Its standardized 3-box configuration is optimized for use in automated assembly lines, making it a practical choice for manufacturers looking to streamline their production processes. The design allows for easy installation and ensures consistent quality across all units.

Specifications

• Voltage Rating: 1500V DC
• Current Rating: 25A
• Number of Terminals: 3
• Certifications: UL 3730, IEC 62790
• Diode: MK4045 diode, customizable
• Operating Temperature Range:
  • Diode: -55°C to 200°C
  • Connector: -40°C to 85°C
  • Wire: -40°C to 90°C
• Ingress Protection: IP68 (1 meter, 1 hour, mated)
• Flammability: 5VA, Safety Class II
• Material Compliance: RoHS and REACH compliant

Why Choose the Saguaro Junction Box™ | Solar Junction Box?

The Saguaro Junction Box™ stands out as a premium solution for solar energy systems due to its high-voltage capacity, superior environmental protection, and customizable diode features. Its rugged design ensures longevity and performance even in the most challenging environments. With dual UL and TÜV certification in process, this junction box guarantees compliance with international standards, making it a trusted choice for solar panel manufacturers and installers.

By incorporating the Saguaro Junction Box™ into your solar energy setup, you are investing in a reliable, high-performance solution that meets the stringent demands of modern solar technology. It provides not only the necessary electrical connections but also protects the system from environmental and electrical hazards, ensuring optimal performance throughout its lifecycle.

Overview

The RadCrimp® Solar Splice is a UL-certified, 1500V DC-rated connector, designed specifically for solar photovoltaic installations. What sets this product apart from other PV connectors on the market is its utilization of Melni Spiral Termination Technology, which eliminates the need for crimping tools and complex installation processes. By simply inserting stripped cables into the connector and tightening the end caps, technicians can create a reliable, low-resistance electrical connection that will withstand harsh environmental conditions.

Designed for both new PV installations and retrofits, the RadCrimp® ensures a faster, safer installation process while maintaining compliance with industry standards. Its innovative spiral termination design also prevents improper mating of connectors from different manufacturers, which is a common problem in the field.

Key Features

1. Melni Spiral Termination Technology
   The standout feature of the RadCrimp® Solar Splice is the Melni Spiral Termination Technology. This patented technology allows for quick and simple field terminations without the need for crimping tools. The dual spiral design ensures a strong, durable connection by compressing the wire strands in a way that minimizes resistance and maximizes conductivity. This innovative approach reduces the risk of connector failure due to improper crimping, making it a highly reliable solution.

2. Fast, Tool-Free Installation
   Field installations are often constrained by time and labor costs, making speed and simplicity key factors in connector selection. The RadCrimp® addresses this by offering tool-free termination. Installers only need to strip the wire, insert it into the connector, and tighten the end caps to the specified torque. This results in a robust, IP68-rated seal that can be completed in a fraction of the time required by traditional crimping methods.

3. High Voltage and Current Ratings
   The RadCrimp® Solar Splice is certified to UL6703 standards and can handle up to 1500V DC with a current rating of 30A for 10 AWG wire and 20A for 12 AWG wire. These high ratings make it suitable for both small and large solar power systems, ensuring that it can support a wide range of PV installations with different power requirements.

4. Durability in Harsh Environments
   Solar installations are exposed to a wide range of environmental conditions, from intense UV radiation to rain and dust. The RadCrimp® is designed to withstand these harsh conditions. It is rated IP68, meaning it is fully protected against dust and can be submerged in water up to a meter deep for one hour without compromising its performance. Additionally, the connector is made from thermoplastic materials that are UV resistant and flame-retardant, further enhancing its suitability for outdoor applications.

5. Reliability and Safety
   Field technicians often face challenges when mating connectors from different manufacturers, which can lead to unsafe connections and system failures. The RadCrimp® eliminates this risk by using a single connector design that ensures compatibility within the system. This reduces the potential for cross-mating errors and enhances the overall safety and reliability of the installation.

Technical Specifications

• Rated Voltage: 1500V DC
• Current Rating: 20A for 12 AWG wire, 30A for 10 AWG wire
• Typical Contact Resistance: ≤ 0.10mΩ
• Operating Temperature Range: -40°C to +85°C
• Upper Limiting Temperature: 120°C
• IP Rating: IP68 (1 meter, 1 hour) in mated condition
• UV Resistance: Outdoor suitable, per UL746C
• Flammability Rating: UL94-V0
• Cable Diameter Range: 6.0mm to 7.4mm

Applications

The RadCrimp® Solar Splice is ideal for a wide range of solar energy applications, particularly in situations where speed, reliability, and long-term performance are essential. Its tool-free, crimpless design makes it perfect for:

• New Solar PV Installations: Whether installing a small rooftop system or a large commercial solar farm, the RadCrimp® provides a fast, reliable solution that minimizes installation time and labor costs.
• Field Retrofits and Repairs: Aging solar systems often need connector replacements. The RadCrimp’s ease of installation ensures that repairs can be made quickly without requiring specialized tools.
• Solar Field Expansions: As solar farms expand, the ability to quickly and safely extend wiring systems is crucial. The RadCrimp®offers a scalable solution that maintains system integrity as new arrays are added.

How to Use

The installation process for the RadCrimp® Solar Splice is remarkably simple. Here are the steps:

1. 1. Strip the PV wires to the recommended length using a standard wire stripper.
   2. Insert the stripped wires into the connector’s spiral termination chambers.
   3. Tighten the end caps to the specified torque using a hand wrench or other basic tools. This action compresses the spiral terminals securely around the wire.

Why Choose the RadCrimp® Solar Splice?

The RadCrimp® Solar Splice with Melni Spiral Termination Technology offers significant advantages over traditional PV connectors, including:

• No Need for Crimping Tools: This crimpless design saves time and eliminates the need for expensive, bulky crimping equipment.
• Reliable, Long-Lasting Connections: With its spiral technology, the RadCrimp® provides a consistent, low-resistance connection that outperforms crimped connectors in both reliability and ease of use.
• Durability: Designed for long-term outdoor use, the RadCrimp® is UV resistant, flame-retardant, and protected against dust and water ingress, making it perfect for harsh environmental conditions.
• Compliance and Safety: The connector meets the stringent requirements of UL6703, ensuring that it adheres to the highest safety and performance standards in the industry.

Conclusion

The RadCrimp® Solar Splice with Melni Spiral Termination Technology is a game-changer in the solar energy industry. By simplifying installation, improving connection reliability, and reducing the risk of field failures, it provides a superior solution for solar field wiring. Whether you’re working on a new solar installation, performing repairs, or expanding an existing system, the RadCrimp® Solar Splice offers the speed, reliability, and durability needed to ensure long-term success.

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RadCrimp® Solar Splice with Melni Spiral Termination Technology: Field Installation

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The History of the RadCrimp®, First UL Approved PV Splice Connector

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RadCrimp® Failed Connector Replacement

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RadCrimp® H4+ Jumper

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RadCrimp® H4+ Adapter Home Run

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RadCrimp® Solar Splice with Melni Spiral Termination Technology

Key Features

• Dual-Certified for 1500V DC: The Amphe-PV H4 Plus™ Cable Connector is certified to UL 6703 and IEC 62852, ensuring it meets the most stringent global standards for high-voltage solar applications. This makes it a reliable choice for large-scale PV systems requiring high-voltage handling capabilities.
• High Current Capacity: Supporting a wide range of current ratings, the connector can handle up to 65A at 10.0mm² (cold-formed), making it suitable for various wire gauges from 14 AWG/2.5mm² to 8 AWG/10.0mm².
• Low Resistance Contacts: Featuring Amphenol’s RADSOK® contact technology, the connector ensures low contact resistance (0.20 mΩ), enhancing electrical efficiency and minimizing power losses across the solar array. This technology also provides superior conductivity and long-term stability.
• Enhanced Sealing and Durability: The solar connector is rated to IP68 when mated, offering superior protection against dust and water ingress. This is crucial for solar installations exposed to outdoor conditions. The enhanced sealing grommet and UV-resistant materials ensure long-term durability in harsh environments.
• Anti-Backspin Design: The connector features a ratcheting gland back nut that prevents backspin, ensuring that the connection remains secure over time, even in conditions where vibrations or temperature fluctuations may occur.
• Touch-Proof: Designed with safety in mind, the Amphe-PV H4 Plus™ includes a touch-proof shell to prevent accidental contact with live components, making it safe for field installation and maintenance.
• Optimized for Cost Efficiency: By reducing the overall part count and simplifying installation processes, the Amphe-PV H4 Plus™ offers cost savings to PV installers while maintaining the high-quality performance expected from Amphenol products.

Applications

• Photovoltaic Solar Systems: The Amphe-PV H4 Plus™ is designed specifically for use in photovoltaic systems, ensuring reliable energy transmission across solar panel arrays. Its high voltage rating and current capacity make it ideal for both small-scale residential setups and large commercial solar farms.
• Energy Storage Systems: As energy storage becomes an integral part of solar power systems, this connector ensures efficient and safe connections between solar arrays and battery systems, facilitating reliable energy transfer and storage.
• Hybrid Energy Systems: The connector is an excellent choice for hybrid systems that integrate solar power with other energy sources, providing the necessary high-voltage handling and secure connections required for complex energy setups.

Specifications

• Voltage Rating: 1500V DC (UL 6703 & IEC 62852 certified)
• Current Capacity:
  • UL6703: 15A (14AWG), 35A (12AWG & 10AWG), 50A (8AWG)
  • IEC62852: 25A (2.5mm²), 41A (4.0mm²), 45A (6.0mm²), 55A (10.0mm², stamped & formed), 65A (10.0mm², cold-formed)
• Cable Range: Ø5.0mm to Ø8.7mm
• Temperature Range: -40°C to 85°C
• Ingress Protection: IP68 (mated for 1 meter, 24 hours), IP2X (touch-proof, reverse gender design)
• Mating Cycles: 100 cycles
• Material:
  • Contacts: Copper alloy, tin-plated
  • Sealing Components: Silicon rubber
  • Shell: Thermoplastic (PC/PA), UV resistant
• Flammability: UL94 V-0 (self-extinguishing)

Why Choose the Amphe-PV H4 Plus™ Cable Connector?

The Amphe-PV H4 Plus™ Cable Connector offers an ideal combination of performance, safety, and ease of use for solar energy systems. Its dual certification for 1500V DC by UL and TÜV ensures that it meets the highest industry standards, making it a trusted solution for solar installations worldwide. Whether you’re working on residential, commercial, or large-scale photovoltaic systems, this connector provides a reliable and durable connection for long-term use.

The Amphe-PV H4 Plus™ not only excels in electrical performance but also in mechanical durability. Its RADSOK® contact technology ensures minimal power loss and optimal efficiency, while its anti-backspin design and UV-resistant materials offer long-lasting security and resilience in even the most demanding environments. In addition, the connector’s touch-proof design and simple installation process make it safer and more convenient for field use.

By choosing the Amphe-PV H4 Plus™ Cable Connector, solar installers and operators can ensure the highest standards of efficiency and safety, along with the flexibility to handle a variety of wire sizes and installation conditions. This connector represents the next generation of photovoltaic connectivity, providing enhanced performance for the growing demands of the solar industry.

Key Features

• Certified for 1500V DC: Designed to handle up to 1500V DC, the Amphe-PV H4 Plus™ Panel Mounted Connector meets global certification standards, including UL 6703 and IEC 62852, ensuring safe and efficient operation across various solar energy systems.
• High Current Capacity: This solar panel mount connector is capable of handling up to 65A for cold-formed contacts, making it suitable for a wide range of wire sizes, from 14 AWG/2.5mm² to 8 AWG/10mm². Its versatility allows for seamless integration with diverse solar panel configurations.
• RADSOK® Technology: The inclusion of RADSOK® contact technology enhances electrical efficiency by providing low contact resistance (0.20 mΩ). This ensures that the power losses are minimized, improving the overall system performance.
• Weather-Resistant and Durable: With an IP68 ingress protection rating when mated, this solar panel mount connector is designed to withstand exposure to dust, water, and harsh environmental conditions. Its UV-resistant materials further protect it from prolonged sun exposure, ensuring longevity in outdoor solar installations.
• Touch-Proof and Safe: Safety is a core feature of the Amphe-PV H4 Plus™, as it offers a touch-proof design to prevent accidental contact with live components during installation or maintenance. This feature makes Amphenol’s solar panel mount connector safer to handle, especially in large-scale solar farms.
• Tool-Free Installation: The Amphe-PV H4 Plus™ Panel Mounted Connector includes a self-locking mechanism that complies with NEC standards, allowing for tool-free installation. This feature reduces installation time and labor costs while eliminating the need for additional locking components, simplifying the setup process.
• Anti-Backspin Mechanism: This solar panel mount connector features an anti-backspin ratcheting gland back nut, which prevents the connection from loosening over time, even under the stress of temperature fluctuations or vibrations. This ensures that the connection remains stable and secure throughout its operational life.

Applications

• Photovoltaic Solar Systems: The Amphe-PV H4 Plus™ Panel Mounted Connector is tailored for use in photovoltaic solar systems, ensuring reliable connections between solar panels and other critical components like inverters, combiner boxes, and power conditioners. Its high-voltage capacity and efficient power transmission make it an ideal choice for both residential and commercial solar energy projects.
• PV Inverters and Combiner Boxes: This solar panel mount connector is specifically designed to offer a robust and reliable connection for PV inverters and combiner boxes. Its low-resistance contacts and high current capacity ensure efficient energy transfer in high-voltage environments, making it a trusted choice for these critical components in solar installations.
• Power Conditioners and Energy Storage Systems: As solar energy systems increasingly integrate energy storage solutions, the Amphe-PV H4 Plus™ Panel Mounted Connector provides a secure and efficient connection between solar panels and energy storage units, facilitating smooth energy flow and storage.

Specifications

• Voltage Rating: 1500V DC (UL 6703 & IEC 62852 certified)
• Current Capacity: Up to 65A (cold-formed contacts), 55A (stamped & formed contacts)
• Cable Range: Ø5.0mm to Ø8.7mm
• Temperature Range: -40°C to 85°C
• Ingress Protection: IP68 (mated for 1 meter, 24 hours), IP2X (touch-proof)
• Mating Cycles: 100 cycles
• Materials:
  • Contacts: Copper alloy, tin-plated
  • Sealing Components: Silicon rubber
  • Shell: UV-resistant thermoplastic (PC/PA)
• Flammability: UL94 V-0 (self-extinguishing)

Why Choose the Amphe-PV H4 Plus™ Panel Mounted Connector?

     
The Amphe-PV H4 Plus™ Panel Mounted Connector is an essential component for professionals in the solar energy industry who require a high-performance solar panel mount connector that delivers reliability, durability, and safety in high-voltage applications. Its RADSOK® technology enhances energy efficiency by minimizing power loss, ensuring that solar systems operate at peak performance.

This solar panel mount connector’s tool-free installation and touch-proof design provide added convenience and safety for installers, reducing both the time and complexity of installation while maintaining the highest safety standards. Its IP68 rating and UV-resistant materials ensure long-lasting performance, even in harsh environmental conditions, making it a trusted solution for outdoor and rooftop solar systems.

Overall, the Amphe-PV H4 Plus™ Panel Mounted Connector offers the ideal combination of performance, safety, and ease of installation, making it the go-to choice solar panel mount connector for solar energy professionals looking to optimize the efficiency and reliability of their solar panel systems.

Overview

The ePower-Lite series is engineered to handle high voltage and high current loads in a wide range of applications. These lightweight connectors are designed to provide easy installation, superior sealing, and enhanced performance, making them ideal for the electrification of vehicles and other power-hungry industrial systems. The ePower-Lite Mini offers a smaller form factor with the same high voltage capabilities, making it the perfect choice for applications requiring space-saving designs.

Both connectors feature Amphenol’s innovative RADSOK® technology, ensuring low contact resistance and minimal temperature rise under high current loads. The superior contact design enables the connectors to withstand the rigorous demands of high-power environments, delivering efficiency and reliability across a broad range of industries.

Key Features

• High Voltage Rating: Rated for voltages up to 1000V DC, providing safe and reliable connections for electric vehicles, industrial machinery, and energy storage systems.
• Compact, Lightweight Design: These connectors are designed to be compact and lightweight without compromising on performance, making them ideal for applications where space and weight are at a premium.
• Current Ratings: The ePower-Lite is capable of handling currents up to 120A, while the ePower-Lite Mini supports currents up to 30A. This flexibility allows for the right solution in various high power applications.
• RADSOK® Technology: Both connectors feature Amphenol’s proprietary RADSOK® contact technology, which provides higher current-carrying capability with lower insertion force, enhancing connector performance and lifespan.
• Sealing and Environmental Protection: The connectors meet IP67 and IP6K9K sealing requirements, ensuring protection against dust, water, and other environmental contaminants. This makes them suitable for harsh operating conditions, both indoors and outdoors.
• Quick and Secure Mating: Incorporating a robust locking mechanism that guarantees secure connections, minimizing the risk of accidental disconnects in high-vibration environments.
• Durability: With a robust shell design and enhanced sealing features, these connectors are engineered for long-term use in rugged environments, delivering reliable performance under extreme temperatures and conditions.

Applications

The ePower-Lite and ePower-Lite Mini connectors are perfect for a wide range of applications, including:

• Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs): Ideal for connecting power systems, batteries, and high voltage distribution in EV and HEV platforms, including buses, trucks, and off-highway vehicles.
• Energy Storage Systems (ESS): Designed to handle the power requirements of large-scale battery systems, ensuring efficient energy transfer and minimal losses in renewable energy and backup power applications.
• Industrial and Heavy Equipment: These connectors are suitable for use in industrial machinery, robotics, and automation systems where high voltage, high current, and reliability are critical.

Technical Specifications

• Voltage Rating: Up to 1000V
• Current Rating: ePower-Lite up to 120A, ePower-Lite Mini up to 30A
• Contact Technology: RADSOK®
• Sealing: IP67, IP6K9K
• Mating Cycles: 100 cycles minimum
• Temperature Range: -40°C to +125°C

Why Choose ePower-Lite and ePower-Lite Mini?

Amphenol Industrial Operations is a global leader in providing innovative interconnect solutions that drive the electrification of transportation and industrial systems. The ePower-Lite and ePower-Lite Mini are engineered to deliver the perfect balance of size, performance, and reliability, making them the ideal choice for manufacturers looking to optimize their power systems. With advanced high voltage connectors designed to meet the most rigorous standards, Amphenol’s ePower-Lite series ensures seamless connectivity in the most demanding applications.

Whether you need high voltage connectors for electric vehicles, energy storage systems, or industrial machinery, the ePower-Lite and ePower-Lite Mini offer the perfect solution. Experience superior performance, enhanced durability, and reliable power distribution with Amphenol’s ePower-Lite family of connectors.

Crafted from high-quality pure copper (Cu11 000) and coated with a leading 6µm layer of silver, the contacts from Amphenol Industrial Operations / Eaxtron exhibit minimal wear and tear. The Vortex Clip’s unique design significantly lowers coupling friction, thereby extending the contact’s lifespan. The use of Polyamide material ensures exceptional performance under challenging conditions. The contacts also feature flexible and highly durable handles, reducing the likelihood of handle breakage, a common reason for premature replacement. The preliminary outcomes of ongoing tests indicate that an AIO connector can endure up to twelve thousand cycles, which is over twice the typical industry standard.

Amphe-HST is expertly designed for both low-voltage and medium-voltage applications, including transmission, distribution, and insulation protection. It offers cost-effective, efficient insulation and protection for various components and systems. This makes it an ideal choice for a broad range of industries such as electronics, energy, rail mass transit, heavy equipment, hybrid electric vehicles (HEV), robotics, telecommunications, mining, oil, and gas.

In addition to heat shrink tubing, the Amphe-HST line features molded parts, marker sleeves, and specialized application equipment. With Amphe-HST, you get reliable and durable solutions that cater to all your electrical insulation and protection needs in diverse market sectors.

Offering top-tier performance for severe environmental conditions, the Amphe-Lite™ series stands out as a cost-effective solution for both general duty and non-environmental applications. Unique to our range is the non-magnetic Amphe-Lite™ variant, a highly reliable industrial multi-pin interconnect ideal for a variety of uses. This model is particularly notable as one of the few completely non-magnetic connectors available in the market today, making it a superior choice for sensitive applications.

Key Features

• Compression Lug Design: The SurLok Plus™ series utilizes an innovative compression lug system, allowing for secure connections using standard crimp, screw, or busbar termination methods. This design eliminates the need for torque-specific tools, simplifying installation and reducing downtime.
• R4 RADSOK® Technology: Featuring Amphenol’s R4 RADSOK® technology, the SurLok Plus™ achieves enhanced electrical performance with high conductivity, low insertion force, and superior contact stability. The stamped and formed grid structure maximizes the surface area for efficient current distribution, providing high reliability even in demanding environments.
• High Voltage and Current Ratings: Available in both 1000V DC and 1500V DC versions, SurLok Plus™ supports a wide range of current ratings from 50A to 500A. These capabilities make it an ideal solution for high-voltage systems where dependable, high-current transmission is required.
• Quick-Lock and Press-to-Release: A user-friendly design featuring a quick-lock and press-to-release mechanism allows for fast, tool-free connections and disconnections. This feature significantly reduces the time required for maintenance and ensures safe operation in high-voltage environments.
• 360° Rotating Plug: The series offers a 360° rotating plug, allowing for flexible cable routing during installation. This flexibility is especially important in tight spaces where precise cable positioning is necessary.
• Durable Housing: Housed in rugged thermoplastic shells that offer exceptional mechanical and dielectric strength. With IP67 or IP6K9K ingress protection (depending on the size and voltage rating), the SurLok Plus™ is protected against dust, water, and harsh environmental conditions.
• Safety-Centric Design: Designed with safety in mind, SurLok Plus™ features a touch-proof construction, preventing accidental contact with live components. The optional HVIL (High Voltage Interlock) and EMI shielding ensure additional protection, particularly in sensitive high-voltage applications.
• Wide Temperature Range: Operating within a temperature range of -40°C to 125°C, the SurLok Plus™ connectors are built to perform reliably in extreme temperature conditions, making them suitable for outdoor and industrial settings.
• Global Certifications: The series is UL1977 and TUV 2PfG2740 certified, ensuring compliance with stringent international safety and performance standards. Additionally, it is fully RoHS and REACH compliant, making it a safe and eco-friendly solution for global applications.

Applications

• Electric Vehicles (EVs) and Hybrid Electric Vehicles (HEVs): The SurLok Plus™ provides high-current, high-voltage connections for electric vehicle power systems, ensuring safe and reliable energy transfer between battery packs and other components. The SurLok Plus™ design supports quick disconnection for maintenance or emergency purposes, without the need for specialized tools.
• Energy Storage Systems: The demand for efficient, secure, and durable connectors in energy storage systems has grown exponentially. SurLok Plus™ is ideal for use in grid-level energy storage and commercial energy storage systems, offering reliable power transmission for both routine and emergency situations.
• Heavy Equipment: For heavy industrial applications that require robust electrical connections, such as mining, construction, and agricultural machinery, SurLok Plus™ provides the durability and strength needed to perform in harsh environments.
• Rail and Mass Transit: In transit systems, reliable power connections are critical for smooth and efficient operations. This series meets the demanding requirements of rail and mass transit systems, providing high-voltage, secure connections that withstand the rigors of daily operation.

Technical Specifications

• Rated Voltage: 1000V DC and 1500V DC options
• Current Range: 50A to 500A
• Ingress Protection: IP67 or IP6K9K, depending on size and voltage rating
• Operating Temperature: -40°C to 125°C
• Touch Proof: Yes
• Rotating Plug: 360° rotating plug for flexible cable installation
• Flammability Rating: UL94 V-0 (self-extinguishing)
• Certification: UL1977, TUV 2PfG2740, RoHS, and REACH compliant
• Durability: Rated for over 100 mating cycles

Why SurLok Plus™ | Compression Lug?

The SurLok Plus™ series stands out as an ideal solution for industries requiring compression lugs that provide efficient, secure, and reliable power connections in high-voltage environments. Its ability to handle both new installations and retrofits without specialized tools makes it a versatile choice for technicians and engineers alike. Whether in electric vehicles, energy storage systems, or industrial heavy equipment, SurLok Plus™ delivers exceptional performance while ensuring maximum safety.

Its advanced design offers not only ease of installation but also the flexibility to adapt to various configurations, such as rotating plugs and multiple termination options. With built-in safety features like HVIL and EMI shielding, SurLok Plus™ is equipped to meet the stringent requirements of today’s power-hungry applications. By choosing SurLok Plus™, companies are investing in a durable, globally certified solution that enhances operational efficiency and ensures long-term reliability in their power systems.

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The 97 Series boasts six different shell styles and an impressive array of 128 contact arrangements, accommodating from 1 to 52 circuits. This makes it one of the most adaptable connectors available, with one of the widest selections of insert patterns in the industry. To cater to various application requirements, the series is compatible with crimp, solder, thermocouple, and PCB (100 suffix) contacts.

Ideal for a multitude of applications, Amphenol’s 97 Series combines affordability with the flexibility and reliability of the 5015 connector style, making it an excellent choice for those seeking both quality and value.

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